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clinker production are preventing blockages in the preheater, measuring the process accurately and maximizing production in this hot and rough environment. Our solution For the best outcome in the clinker production process, EndressHauser offer an integrated package that optimizes energy efficiency. The right combination of
A uniform feed allows for steadier kiln operation, thereby saving ultimately on fuel requirements. Process control of the clinker cooler can help to improve heat recovery, material throughput and improved control of free lime content in the clinker, and to reduce NOx emissions.
May 14, 2020 Here, the moisture content in the slurry is 12 per cent, which requires less heat and therefore, less fuel. So, this process consumes less thermal energy. The balancing of quality and quantity of clinker can be on a case-by-case basis. Energy benchmarking. Energy benchmarking is an effective tool for improving the energy efficiency of any industry.
To reduce the energy consumption and save energy, this paper has finished the study on cement clinker burning process energy efficiency and realized the online estimation on key parameters of ...
UltraTech Cement is continuously working on various initiatives to improve its energy efficiency through technological upgradation, process optimization, and productivity improvement. ... Setting benchmarks The company is one of the best in the industry in terms of specific thermal energy consumption 704 kcalkg of clinker as compared to its ...
Nov 29, 2017 Energy efficiency through Waste heat recovery-Use chiller waste heat to preheat hot water. -Use heat pumps for getting the better energy efficiency-Use absorption refrigeration.-Thermal wheels, run-around systems, heat pipe systems, and air-to-air exchangers is used in the waste heat recovery for getting the better energy efficiency
Step 3 clinker cooling. Clinker cooling is the final step in clinker production. This process aims to recycle heat, preheat the secondary air, and improve the quality and grindability of the clinker. Besides, the rapid cooling of the clinker in this process is convenient for cement storage and transportation. Clinker
Jan 25, 2020 Improve the energy efficiency ... we need to know if our kiln SHC is in the right range of the energy efficiency. ... Potentially you could reduce 30 Kcalkg clinker, the changes in the process ...
Optimize Your Process Ensure Product Quality. Improve Plant Profitability. Reduce Waste. ... goal is improving efficiency of your existing plant, building a new plant from the ground up, expanding capacity, converting from wet to dry ... in the process and minimizing energy
The demolition of concrete structure could be an expensive process. Methods for Achieving Sustainable Concrete Construction Following are the methods for achieving sustainable concrete construction Use of Blended cements Most of CO2 is being released during clinker production due to calcium calcinations and energy consumption.
4. AN UNDERTAKING AIMED AT IMPROVING ENERGY EFFICIENCY CONSISTING IN THEMODERNIZATION OF THE CLINKER BURNING PROCESS. The energy efficiency improvement project that is the subject of this audit was carried out at Cement, a producer of Portland Slag, Portland Compound, Lime Portland and blast furnace cements .Until the project was completed, the clinker
To lower your costs and improve your margins, our coolers utilise a self-adjusting control system to automatically react to changes in your operating conditions. This means that the cooler will continue to perform at optimal efficiency day after day giving you low
Therefore, how to tap the potential of cement energy consumption and improve energy efficiency through refined management is a topic that every cement company must face. In a typical cement plant, the air compressor consumes 20-25 of the total power consumption of the plant. If the power consumption of the air compressor can be reduced by 15 ...
Ensure process efficiency ... Based on profound knowledge in engineering and development, our recommendations will improve your efficiency. Energy Performance Contracting Digital Drive Train Services DDTS ... The Vietnamese Cong Thanh Cement Plant with a capacity of 12,000 tons of clinker per day is a major production facility in Asia ...
For the best outcome in the clinker production process, EndressHauser offer an integrated package that optimizes energy efficiency. The right combination of instrumentation Cerabar S, Omnigrad S, Deltabar S, Solicap SSoliwave M, Micropilot FMR57, Gammapilot M makes all the difference.
improving energy efficiency. More often than not, it is the mills for electrical energy and the kiln for thermal energy that make the most headlines here. In contrast, the clinker cooler can sometimes appear to play second fiddle but every part has a role to play in improving the overall efficiency of the process. And the cooler is
Total energy cost can represent 65-75 of the variable costs in the process. To save energy, modern cement plants preheat the mix of raw materials before they enter the kiln. In addition, secondary burning points are installed using alternative fuels to reduce energy output.
Apr 06, 2021 In addition, fans cool the clinker as it leaves the kiln and the system recirculates the resulting hot air back to the calciner. While the recirculated air improves energy efficiency, it adds another variable to the process.
Feb 11, 2021 Using a combination of limestone, waste and by-products, the quantities of these materials can be increased, reducing the need for energy intensive cement clinker production.
Jul 31, 2014 Grinding process modelling and simulation methods can be used for optimisation. A case study conducted using the data from an industrial cement plant indicates that Pre-crushing of cement clinker using a Barmac crusher offers realistic benefits to a cement plant in terms of process efficiency.
Think for example of the energy costs in the clinker manufacturing process, which can represent up to 75 of the variable costs. But to efficiently lower your expenses without compromising the quality of your products, accurate process data derived from reliable instruments is key.
Leverage your operational efficiency and improve your asset utilization, logistics, and maintenance by using process data intelligently. ... has been operated for more than 100 years and currently provides kiln production capacity of approx. 3,500 tons of clinker. ... higher energy-efficiency, and reduced operational and maintenance costs ...
Jul 21, 2020 The actual fuel energy use for different kiln systems is in the following ranges MJtonne clinker 3,000 3,800 for dry process, multi-stage 3 6 stages cyclone preheater and precalcining kilns, 3,100 4,200 for dry process rotary kilns equipped with cyclone preheaters, 3,300 4,500 for semi-drysemi-wet processes e.g. Lepol ...
3 c. If your plant energy use ranks between 12 and 15, your plant is not as energy efficient as your competitors plants, for many possible reasons. For example, raw resources with a high moisture content, small capacity kilns and older technology will all have a negative impact on your energy efficiency.